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Plastic extrusion molding [processing technology] three-dimensional hybrid molding

Plastic extrusion molding [processing technology] three-dimensional hybrid molding

Expressing three-dimensional shapes solely through extrusion! Introducing three-dimensional hybrid manufacturing and roll forming.

Introducing the processing technology of Katsuron Co., Ltd., "Three-Dimensional Extrusion Molding." Our company started with two-dimensional extrusion and progressed from roll forming to hybrid molding that combines extrusion and injection molding, developing the world of three-dimensional extrusion. This technology has advanced to the point where three-dimensional shapes can be expressed solely through extrusion, as seen in wave handrails. [Features] ■ Three-Dimensional Hybrid Method (Extrusion Molding + Injection Molding) - A method developed by our company that combines the advantages of extrusion molding and injection molding. - Capable of endlessly forming three-dimensional shapes. ■ Roll Forming - A roll with patterns carved into it is installed in front of the die. - The roll rotates in accordance with the extrusion speed. - A molding method that transfers the shape of the roll onto the resin. ☆ Leave plastic extrusion molding to us. * For more details, please refer to the PDF materials or feel free to contact us.

  • Extrusion Machine
  • Injection Molding Machine
  • Processing Contract
  • Hybrid Molding

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Hybrid molding of in-mold transfer and sheet insert.

Hybrid molding of in-mold transfer and sheet insert.

Achieving the best of both worlds with sheet inserts that have various optical functions and decorative transfer in-mold!

**Customer Development Needs** We received a request to propose a new in-vehicle CID (Center Information Display) cover for vehicle OEM manufacturers, designed in a dome-shaped 3D format that cannot be achieved with glass bending, and to include optical processing and design elements. **More Specific Requirements** To approach the quality of a high-grade glass cover, the front side was required to have an AR (Anti-Reflection) coating, AFP (Anti-Fingerprint) coating, and a hard coat, while the back side needed a hard coat for outgassing prevention from molded resin, along with decorative design elements. **Our Proposal** We proposed inserting a hard coat sheet with AR/AFP on the surface and believed that the requirements could be met through in-mold transfer on the back side. We established a hybrid molding method that combines both elements and supplied the product. **Customer Evaluation** The product was able to achieve a shape that is impossible to process with bent glass while incorporating low reflection and anti-fingerprint features, resulting in great satisfaction. Based on the adoption of this for the customer's promotional in-vehicle CID module front cover, proposal activities to vehicle OEMs have commenced.

  • Organic EL
  • Hybrid Molding

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AR, anti-glare, anti-fingerprint, high design in one sheet | Hybrid molding

AR, anti-glare, anti-fingerprint, high design in one sheet | Hybrid molding

Optical function sheet on the front, in-mold decoration on the back. Achieves AR, AG, AFP, and hidden designs through integrated molding.

Even if the functions of anti-reflective (AR), anti-glare (AG), and anti-fingerprint (AFP) can be achieved using the IML method, it was structurally impossible to balance them with a high-design aesthetic that takes advantage of the depth of transparent resin. Additionally, there was a problem with the printing layer affecting the color of the LCD backlight in the HIDDEN decoration on the back side. We established a hybrid molding method that inserts an optical function sheet (AR/AG/AFP compatible IML sheet) on the surface and applies in-mold decoration on the back side. By adopting the special printing technology of a major printing manufacturer, we achieved HIDDEN decoration that does not affect the color development of the LCD. We simultaneously realize the functionality of anti-reflective, anti-glare, and anti-fingerprint with a high-design aesthetic that has depth in a single panel.

  • Contract manufacturing
  • Hybrid Molding

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